Nautilus 2.0 Ceramic Water Filtration System

Providing Pivital Reuse Technology

Today, implementing a water reclamation process into industrial applications such as a laundry plant is no longer a consideration, but is a must in order to stay competitive. The EllisLudell Water Solutions line of industrial ceramic water filtration systems provide pivotal reuse technology that is proven to deliver greater control over water quality while diminishing overall operating costs.

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Product Applications

  • Rejects up to 99% + Filterable Contaminants

  • Recovery Rates up to 80%

  • Removes Emulsified and Free Oils

  • Removes Insoluble Pollutants

  • Predictive Analytics

  • Filter Fibers without Plugging

  • Self-Cleaning Clean-in-place Technology

  • Custom Designed to your Application

  • Decreases Water, Sewer, and Energy Costs

Implementing Ceramic Water Filtration Membrane Technology

A closed-loop ceramic water filtration system from EllisLudell can tackle the wastewater streams that a conventional process cannot, including high levels of TSS, oil and grease, proteins, colloids, heavy metals, detergent laden chemicals and high and low pH process streams.

The Nautilus 2.0 Water Recovery System comes equipped with EllisLudell’ Uptime® software program that not only reports operational data but also supplies the operator with predictive and preventative maintenance data. This information is provided right at the equipment. Going back to the office to go online or look for the IOM manuals is no longer necessary. Everything is right at your fingertips while at the water filtration equipment.

The water reclamation system identifies frequent errors, alarms and notifies the operator of what parts need to be investigated to prevent repeats. The software shows what part is affected, how to inspect the part to check for failure or repair, how to replace the part and the part number. The software can also be preprogrammed to operate the cleaning program for the ceramic filters even if no staff is available. Why have an operator wait for the cleaning process? If there is a problem during the cleaning cycle, the software will notify the operator that a problem occurred.

Actual Nautilus 2.0 Performance Data

** The Filtrate pH is adjusted in the filtration system for return back to the process water tank
Fats, Oils and Greases (FOG) 440 mg/L <1.0 mg/L 99+%
Total Suspended Solids (TSS) 152 mg/L <1.0 mg/L 99+%
Chemical Oxygen Demand (COD) 1,110 mg/L 249 mg/L 77%
Total Dissolved Solids (TDS) 746 mg/L 213 mg/L 71%
pH (su) 11.3 su 7.3 su **

Product Features

The Nautilus 2.0 system comes with Uptime by EllisLudell Software for Operations, Predictive and Preventative Maintenance, and Troubleshooting

  • Easy to Operate

  • On-Line Monitoring and Support

  • Built-In Preventative and Predictive Maintenance

  • Alarm notifications sent to mobile devices

  • Reporting Capabilities

  • Maintenance videos and manuals are loaded onto the screen to troubleshoot an issue, minimizing downtime

Nautilus Uptime 2.0 Screen Shots For Maintenance and Troubleshooting

Real Time Visualization 

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UPtime Real-Time Visualization Screen

Real-Time Visualization allows you to determine what is in operation and what is in alarm mode.

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UPtime Real-Time Visualization Screen with System in Full Operation.

The green highlighted parts identify that the system is in operation mode showing pumps operating, and valves open. If there was a fault the areas of concern would turn red.

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Multi-Tier Troubleshooting Screen

The Multi-Tier Troubleshooting identifies the fault(s)

Provides visualization where the fault is located on the filtration skid

Provides a visual of the exact part the operator is looking for to troubleshoot the fault

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Real-Time Reporting identifies Screen

Real-Time Reporting identifies current alarm condition

The report identifies all alarms that have faulted

Not all alarms result in a fault that trigger system shutdown, but the alarm is recorded so that the operator can identify (predictive) maintenance issues

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Scheduled Maintenance Screen

Scheduled Maintenance will flash on the screen notifying the operator what preventative maintenance action needs to occur.

NOTE the QR code is on the screen to instruct the operator how to conduct the needed maintenance.

When access is allowed, click the QR code below and transfer to your browser to open the required information.

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Preventative Maintenance

Scheduled Maintenance will flash on the screen notifying the operator what preventative maintenance action needs to occur

If the operator chooses not to watch the video or needs additional assistance, schematics, drawings, tips and part numbers are also in the Uptime controller.

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Operational Data and Alarms

When equipment has an alarm, it will send a text message to the operator to inform them that the system needs a check. The equipment that needs attention will be highlighted in RED to make identification where the problem is occurring in the process.

If there is a significant failure the system will shut down automatically. The system will not restart without acknowledgement by the operator and the start-up code is entered.

Besides operational data being reported on a dashboard alarm data is also reported. For example, a plant may experience system errors. These errors lead to faults shutting down the system.

EllisLudell engineers are able to diagnose the problem by reviewing data online and work with the operator over the phone to troubleshoot and determine the cause for the shut down.

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