Uptime^® by EllisLudell

When an alarm occurs, the operator is walked through simple-to-understand problem-solving directives. Visual graphics are easy to relate to and map out a multi-tier elimination process. The easy-to-follow, clear visuals enable even novice operators to track down and fix the issue at hand quickly. Troubleshooting visuals include schematics and video where appropriate.

The Production report is documented down to single-load runs. Data collection reveals detailed performance information, points for supervisors to make informed decisions regarding executing formula/process adjustments. This helps improve productivity, reduce cost per pound and increase overall plant efficiency.

Data reports contain pertinent information, including date, time, formula number, runtime, various hold times, fault times, unload times, and idle times.

Uptime® offers alternatives to paper-based reports that demand a system operator to manually record report data, not only saving time but also eliminating human documentation mistakes.

Following the simple on-board preventive maintenance schedule will help keep the machine running at its optimal performance and reduce costly system failures, downtime, and time-consuming maintenance repairs. The recommended tasks and corresponding intervals come loaded by default, but the management also has the ability to customize the maintenance schedule and to add new items if desired.

The control offers accountability as each staff member is required to log in using an assigned username and password. When key tasks are completed such as starting the machine or completing a maintenance item, the unique logged-in username and current time are recorded with the associated task.

The control automatically logs out after no activity. Combined with the recorded username and time, this gives management an accurate record for better accountability.

Integrated system diagnostics continually analyze machine run time and performance, calculating a down-to-the-minute maintenance schedule and notifying the system operator of upcoming needed maintenance inspections. The intuitive touchscreen interface displays a comprehensive list of maintenance items alongside the precise time that maintenance should be performed.